Slitting Goes Back Quite a While {In The History of Tape Making

The story of conventional rewind slitting and roll slitting extends back as far as the early 1800’s when the first industrialized paper making machines was invented in England. Shortly afterward rewind slitting technology grew slowly as brake, clutch and mechanical abilities became obtainable.



Fast forward into the 21st century, these days the equipment is now very innovative along with the use of servo powered motors rather than clutches and drive methods that keep track of, unwind and rewind tensions instantly. An area where technology has flourished is within the utilization of computerized knife set up systems which include the programing of sizes necessary, wait a matter of minutes as the systems generates modifications and perform a quality test.



Modern technology improvements to enhance rewinding capabilities range from the usage of driven unwinds, load cell tensioning and dynamic web diameter devices. Driven unwind devices enable the slitter rewinder to monitor and adjust tensions through the run, basically the web is pushed as opposed to pulled throughout the machine to the rewind station. For webs that are impacted by tension greatly, the usage of load-cells are critical to even out problems those webs can present. Finally, infrared devices are used to help with delivering responses to the central drive and ultimately keep the web at the proper tension from the beginning of the master to the finish.



In rewind innovations over the years, the use of continuous wind and turret wind systems have been huge time savers to the rewind process. After the set of material has run to the proper length, the web is cut, the set is moved on to a convey, the next set of papercores is picked up by the core chucks, and the next set starts the rewind process again. Finally, the now finished set can be boxed. On a turret wind system, the rewind system has two sets of shafts, so while one shaft of rolls is finishing, the other set will turret in and after the finished set is cut, it turrets away and the rolls get pulled off the rewind. In this process, the stoppage time is less than 5 seconds.

Finally, one effective roll handling device that has a terrific influence on performance is automatic splicing and roll changing equipment. master roll of material is concluding, the subsequent roll is readied also as an automated splice is produced and the machine slows minimally to help make the switch. This process can save up to 10 minutes per master change.

Contract Slitting Services

Choosing the most reliable and effective means of rewind slitting, a converting operation will assure the future vitality for one's organization. Companies that make use of many of these technologies are ready to be successful in the foreseeable future.